About us
We are the manufacturer of special machinery and provider of technology for the recycling industry,
in particular for the processing and transport of municipal and industrial waste.
With over 15 years of experience in this field, we want to base our activities on two components:
- experience gained while using our own lines for waste segregation, production of alternative fuels as well as composting plants,
- practical knowledge related to the process of designing and manufacturing of machines for the recycling industry and municipal waste economy.
Our offer is dedicated to companies interested in waste processing systems. We will advise, what solutions will be the best for you in the field of industry, which is waste recycling.
We offer machines and technological lines tailored to the individual needs of each customer. Proven technology let us to produce an equipment, whose quality meets the high requirements of our clients.
We focus on continuous development, which is the reason why we are constantly looking for new ideas and introduce new solutions making our mchines even more functional. Our goal is, that each customer who will be the user of our machines, would be satisfied with them during many years.
We provide:
- Design of machines and constructions
- 3D design of technological lines
- Development of technological projects and solutions
- Manufacture and asse mbly of machines
- Control and automatics systems
Our implementations
Please find below some photos of our implementations
Machines
Air ballistic separators
The main purpose of their use is to separate a lightweight materials from the massive elements. It can be achieved by using an air flow with regulated flow rate. The expansion chamber built above the lightweight fraction conveyor, normalizes the parameters of the blowed material. That important function of the expansion chamber has an influence on the higher efficiency of the separator.
Chain conveyors – strengthen version
The heavy construction with a belt’s width up to 2 m, allows to the transport of materials with high bulk density, e.g. feeding material to shredders or balers. The possibility of shaping the conveyor’s upper part curving allows for transport of the materials to high altitude and save the usable area.
Chain conveyors – light version
They are made with using the lighter construction version. This type of machine allows for very stable transport of lightweight fractions such as plastics or alternative fuels RDF.
In comparison to conveyors with rollers, they provide much greater operational reliability and the maintenance-free.
Chain conveyors – banana shape version
In case of a high efficiency is required or the work space is limited, a double lifting chain conveyors can be a very good solution. The possibility of the belt and chain reverse operation ensure high efficiency of their work.
Sliding coveyors
They are used to transport of a heavy bulk materials and mixed municipal waste. In addition to using them as sorting equipment, they can be used as feeding, bunker or channel conveyors.
Accelerating conveyors
The conveyors with sliding table are used as an accelerating conveyors to proper spread of the material on the belt. In comprehensive solutions, they are connected with separators (e.g. optical). Usually they are manufactured with belt up to 3 m wide.
Roller conveyors
They are adapted to transport of input raw materials and lighter waste with a medium bulk weight. They are used as basic conveyors for non-segregated materials and can be mounted also in composting installations.
Mobile conveyors
In case of the conveyor will not be used as stationary equipment, the mobile version of it may be applied. It allow to achieve the same efficiency. The example of such a practical solution is the conveyor for feeding of the 3-chamber vertical press.
Conveyors with PCV belt
Conveyors with a sliding table and PCV belt are use in plants producing cardboard packaging. Their lightweight construction is sufficient to transport of paper and cardboard waste.
Ballistic separators
They enable separation of a lightweight, but large format waste (2D) as foil, paper and cardboard from a heavier, hard and rolling waste (3D) as PET bottles or other packaging. They ensure an efficient work of the installation, due to an appropriate design of it’s construction.
Sorting screen drum
Sorting screens are the basic machines of each technological line, which are use for mechanical waste segregation. They preliminary separate a waste into a minimum two fractions. Their task is also to crumble the waste before being put on the line. The selection of the screen’s body and mesh size/shape depends on the type of raw material to segregation.
Membrane rolling machine
They are used as a mobile equipment in composting systems, whose main task is to unroll and spread the special membranes on a compost heap. Covering of the compost heap with the membrane ensures the correct process of biostabilization.
Technological lines
The type and scope of machines used in the technological line, depends on the client’s needs. The machines are selected during initial discussions with client, therefore we have the opportunity to offer an optimal solutions. By using the 3D software we prepare a preliminary spatial model of the technological line. In the next stage our designers make the line layout in the CAD program.
During municipal or industrial waste processing, we use our own machines, which allow us for appropriate classification and segregation of materials from the waste fraction.
WE OFFER:
Refuse derived fuels processing lines
In RDF processing lines, in addition to the conveyors, the main elements are shredders and air, magnetic or disk separators. The selection of size and capacity of individual types of applied machines, depends on the type of used raw material placed on the line. During selection of production line components, it is key task to correct assess the composition of the waste stream.
Air separation lines (balistic)
The air separators are assembled in lines, which use air flow for waste segregation. The separators, which we produce are adapted to the client’s requirements and available work space. A properly adjusted separator allows to achieve the expected effect, which is the segregation of heavy fraction from the stream of preliminary fragmented wastes.
Optical scanning lines
The optical scanners are applied in the lines, which use optical waste scanning technology. In order to spread the material on the belt according to the optical scanning proccess needs, we use accelerating conveyors made by us, with a belt width up to 3 m. The second important element of the line is the expansion chamber, which segregate the previously separated materials.
Construction waste sorting line
The main task of the construction waste sorting line is separation of heavy fractions (i.e. debris) from other impurities as foils, wood, metals or styrofoam. After separation of the heavy elements, the material is sorted in a waste screen. The basic segregation of lightweight waste can take place mechanically, by using ballistic separation or by using air flow. There can be applied also manually segregation in a sorting cabin.
Conveyors with PCV belts dedicated for plants producing cardboard's package
The leftovers created at the end of production lines in industrial installations of campanies producing cardboard’s package, have the form of cutted waste or larger cardboard pieces. In these lines except for pneumatic solutions, the lightweight conveyors with PCV belts are used for waste transportation.
The waste transport lines for channel presses
In many waste processing plants or producing cardboard packaging, one of the last production stages is the transport of waste to channel presses. Loading of material into channel presses is usually carried out by means of a chain or roller conveyor belts, whose shape and width are adapted to the size of the feeding hole in the press. Additionally, there can be use a chute as a complementary element between the conveyor and the press, which can be made also with an emergency dump flap.
Processing lines with magnetic separators
The magnetic separators for sorting of metal waste are use in some installations with belt conveyors. In the case of installing such a separator in the technological line, it is important to select the proper kind of it, depending on transported fraction. In addition, the conveyor shall be designed in such a way, that its able to work with the applied magnetic separator.
Compost sifting lines
The fraction, which goes to a composting plant and was formed in the process of municipal waste segregation still may have an unwanted composition. It depends on the preliminary apllied segregation process. Drum screens, air separators and roller conveyors are the basic components used in these lines to improve the composition of the compost.
Compost systems
One of the possible composting system is heap composting. This process can take place in an open area or inside the building. In both cases, a hydraulic rewinder of a heap’s covering can be used. It much helps with the large-size membranes operation.
Production and Service
PRODUCTION
The production process of each machine or construction begins with preparing of drawing documentation. On it’s basis there can be started the manufacturing process.
To the production of machines, we use usually an elements cutted by a laser cutting tools and bent by folding brake. Manufacturing of supporting structures or machine frames is an additional scope made in our workshop.
The penultimate production phase is corrosion protection. We perform shot blasting and hydrodynamic painting according to customer requirements. It is also possible to make constructions or machine elements protected by hot-dip galvanizing.
The final phase of production is assembly of all components to complete machine and accomplishing of other installations, e.g. electrical or hydraulic. The test run ends the manufacturing process and the shipment of the completed machine to the customer can be released.
SERVICE
Supplier’s warranty service is valid during agreed time after the commissioning of each installation to the purchaser. We are able to offer our post-warranty service, too.
Our goal is to offer our customers the support with servicing and maintenance of machines or entire installations.
Examples of components, which can be provided by our service:
- conveyor drums
- conveyor chains and rollers
- sorting drums
- sieve plates for sorting drums
- consumables of ballistic separators
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